500-1200mm HDPE pipe production line

500-1200mm HDPE pipe production line 

WHOLE LINE CONFIGURATION I

WHOLE LINE CONFIGURATION II

LBS100-40 Single Screw Extruder	1 Set
LBPZ-1200PE Vacuum Tank A  (3m)	1 Set
LBPZ-1200PE Vacuum Tank B   (12m)	1 Set
LBPL-1200PE Spray Tank	3 Sets
LBPQ10-1200 Ten-caterpillar Haul-off Unit	1 Set
LB500-1200 PE Swarfless Cutter	1 Set
FLJ--1200 Pipe Material Supporting Frame	1 Set
LBS40-25 Color Strip	1 Set
Ø500-Ø1200 PE Pipe Extrusion Mould	1 Set

TECHNICAL FEATURE-- MAIN MACHINE

Extruder

Outfit with 40D series high effectiveness single screw extruder, high-efficient,stable,and great taking care of;
LBS100-40D expulsion yield up to 1200kg/h，optimized screw structure which makes the material plasticized and very much mixed as well as the mechanical energy sensibly changed into heat energy, the result is straight and stable;
Take on high-effective inverter motor,the productivity depends on 95.1%;
Imported accuracy vertical reducer,mute, high-proficient, embrace SKF bearing, Japan oil seal;
Exact coordinated gravity weighing control framework to screen extruder yield in genuine time,you can pick yield control or weight control mode, to lessen the change of weight value,it is advantageous for creation process setting,reduces creation cost.
Take on PROFINET transport correspondence control,equips with 12" variety contact screen,button iconified,intuitive and straightforward.
The entire line embraces WEITU PS high cabinet,strong power and frail power isolated design, decreases impedance, the top air exhaust and modern climate control system are utilized together, it is great to cool impact;

Die head

The bite the dust is made of twisting mold body to take out the path of welding;
With variable-recurrence control air depleting device,it can accelerate the cooling pace of the internal mass of line and decrease the cooling length;
Can meet the creation necessities of ODØ500-Ø1200 PN0.6~ PN1.6 pipes.

Vacuum tank

Vacuum tank takes on plan of 2+10M,2m and 10m tank body can be quick electric associated and separated,is advantageous to notice the nature of lines before molding,and diminish the material waste;
The vacuum part embraces twofold chambers structure, and the line is quickly shaped to further develop the cooling proficiency;

Drag away machine

Outfits with ten-caterpillar drag away unit,pipe distance across in pulling range 500-1200MM.
North of 30 times speed directing range,adopts Liansu independent free servo motor,"one driver drives more motors"type coordinated servo speed guideline plan,to ensure dependability of low revolution speed and sufficient force output(guarantee the fast framing of enormous diameter,high pressure grade pipe);Configure pre pulling gadget to diminish planning and work cost.

Cutter unit 

Furnished with swarfless shaper, imported twofold pressure driven blade taking care of system,cutting range ODØ500-Ø1200,pipe most extreme thickness ultimately depends on 80mm;
The cutting end face is level, smooth and without flanging, natural safeguarding production；V type clamping,while changing the specification,it simply needs electric adjustment,reduces work force and works on the effectiveness;
Imaginative conductive rings and carbon brushes,ensure tight contact and decrease support.