WALL PANEL PRODUCTION LINE

SUBJECT  :   WALL PANEL PRODUCTION LINE

BASIC DATA & TERMS:

· Capacity: 4000m² – 6000m² per Eight (8) hour shift

· Electrical Installation Parts: Approved by CE

· Warranty: One (1) year

· Services: Production layout design, Installation, commissioning and

training of operation personnel

· Operating Manuals: Whole series of Chinese specifications & English reference

Books about EPS factories.

· Factory Area: 200m² – 600m²

· Required Power Supply: 20 KVA and 380V/50hz

· Man power: 2  persons per eight (8) hour shift

The WALL panel Production Line is composed of four(4) main sections, such as, UNCOILER PART, ROLL FORMING PART, HYDRAULIC CUTTING PART ,CONTROL CABINET.

THE MAIN PARTS OF THE PRODUCTION LINE:

UNCOILER MACHINE:

· Type of Uncoiler: Manual

· Material of coil: Color Bond Steel Coill

· Thickness of sheet: 0.3mm-0.7mm

· Width of coil: 1000mm-1250mm    

· Weight of coil: ≤ 5 mt

ROLL FORMING MACHINE:

· Design & Profile: 

· Type of Forming: Single layer forming

· Stands of Forming: 14 stations(650Mpa)

· Roller Diameter:  72mm –  80mm

· Roller material:                                                                         45# steel

· Thickness of Chromic plating of roller surface: 0.05mm – 0.06mm

· Speed of Forming: 8.0m-14m/minute 

· Type of synchronies: Electrical synchronies

· Required Power: 4.0-7.0kw

· Installation Instruction: Two (2) parts

· Size of Forming Machine: 9000mm x 1500mm x1200mm

· Weight of Forming Machine: ± 10 metric tons

HYDRAULIC   CUTTER:   

· Hydraulic cutter Shearing pressure:                                     10-12MPa                   

· Power:                                                                                         3KW

CONTORL   CABINET

· PLC                                                                                                Vigor

· Touch screen                                                                               Skroom(8inch)

OTHER THINGS INCLUDED IN THE SHIPMENT:

· Operation Manual

· The drawing about the machine (foundation, layout & other details)

· Detailed drawing of panel products the machine can manufacture

· Drawing Electrical control system

· Drawing of pneumatic system

· List of equipments parts and specifications

· List of spare parts supply of the machine

· List of tools to install the machine (To be supplied by the buyer)

· The specification of the glue (To be supplied by the buyer)

INSTALLATION OF MACHINE PRODUCTION LINE:  The individual components of the sandwich panel production line will be installed according to the layout prepared and approved by seller and buyer for the commissioning.

THE INSTALLATION COMPRISES OF:

· Installation by Zhangcheng machinery Co., Ltd.

· The installation service includes: Installation of all the components

Adjustment of all the components

Connection of all motors and control systems

Installation of all the safety devices

EXCLUDED FROM THE DELIVERY/SHIPMENT:

· All media supply (electricity, compressed air, etc) to the MACHINE PRODUCTION LINE (control system)

· Raw materials used for testing and trial production

· Process materials such as fuels and other process materials

· Transport and lifting devices

· Auxiliary staff and personnel

The operators of the factory should be present during the installation in order to become familiar with the new machines.  The buyer should provide interpreters during the installation and commissioning.

COMMISSIONING OF MACHINE PRODUCTION LINE:  The components of the roll forming line will be commissioned one after the other.  At the end of the commissioning of the machine, the whole production line should be ready for commercial production and then officially handed over to the Buyer.

THE COMMISSIONING COMPRISES OF:

· Commissioning by our company.

· On the job Training by the Seller’s Technicians to the Buyer’s operators

· Trial run of the production line, testing & adjusting the functions of  all components

· Start-up of a fully automatic  process

· Acceptance and turnover of the production line by the Buyer.

EXCLUDED FROM THE COMMISSIONING/START-UP:

· Consumable process materials such as, fuels, electricity etc.

· Raw materials for the production trials and start-up

· Transport and lifting devices.

The operators of the factory (Buyer) should be present during the commissioning in order to become familiar with the new machine.