PET Bottle Waste Plastic Crushing and Washing Machine

MT-1000 Classical Type PET Bottle Waste Plastic Crushing and Washing Machine


Introduction

Material: Baled or loose PET bottles
Function: Used for crushing and washing and drying of PET bottles
Capacity: 1000 KG Per Hour


Finished Product Quality

Finished product size: 12-16mm or customized
Moisture content: <1%
PVC content: Less than 150ppm
pH: 7.5 +/- 0.5
Purpose of use: Polyester strap/fiber/sheet/film


Production Process

1. Label Separation — 2. Manual Sorting — 3. Size Reduction —
4.1st Washing & Density Separation — 5.1st Friction Washing —
6. Hot Washing — 7.2ND Friction Washing — 8.2ND Washing & Density Separation
— 9. Moisture Removal — 10. Product Collecting


Main Machine & Function

Label Remover
Δ Used to peeling the labels from plastic bottles by high speed blades
Δ Working with water
Δ Label separation rate >95% (for round bottle)

Crusher
Δ Used for size reduction of plastic bottles into flakes
Δ Cross-cut rotor design specially for plastic bottle crushing
Δ Capacity: 1200-1500kg/hr (screen mesh size: 18mm)

Sink-Float Tank
Δ Used to washing the PET flakes and density separation floating contamination from flakes
Δ Sink-float tank designed with 4PCS automatic drums on top for manpower saving

Friction Washer
Δ Used to scrubbing the flakes by high speed blades to remove dirt and water
Δ High speed (1440rpm) for superior performance

Hot Washing Tank
Δ Used to washing the flakes by hot water to remove glue and greasy dirt
Δ Feeding caustic soda/detergent to wash
Δ Heating by electricity or customized
Δ Tank outside with heating protecting layer made of rockwool

Drying Machine
Δ Including dewatering machine and hot air drying system
Δ Used to reducing moisture content remain from the flakes by high speed blades and hot air
Δ Rotary speed of dewatering machine: 1440rpm
Δ Drying system heating by electricity
Δ Final moisture content remain <1%

Electric Control Cabinet
Δ With thermal relay to projecting the engin
Δ With overloaded alarm and protecting system
Δ With emergency shut off control


Optional Machines

Bale Breaker
Δ Used to breaking bottle bale into loose bottle in front of the label separation unit
Δ Four-shaft design fixed with special blades for high efficiency

Trommel Separator
Δ Used to loosening the bottles and screening out the dirt, sand, soil from bottles
Δ Installed in front of label separation unit

Metal Detector
Δ Used to detecting metals from bottles, separating out the metals to protect crusher from damaging
Δ Installed behind sorting table

Zigzag Label Flake & Dust Separator
Δ Used to sucking out the label flake remain and fine dust from finished product
Δ Installed in front of collecting silo

Photos of Plastic Crushing and Washing