Metal Deck Roll Forming Machine with Pre-Cutting

Metal Deck Roll FormingFeeding: L Adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip on its entry to flattener. L Feeding type: AdjustableL Feeding width range: 1219mm (according the final design)L Entrance and guide roller: Diameter is ¢ 65mm, material is SAE1045, surface with chromePre-cutting: L Pre-cutting install after feedingL Cutting type: Hydraulic, connect with the post cutting hydraulic unitL Function: For coil replacementL Hydraulic power: 7.5KWRoll forming: L Material of the profile: Q195, Q235, GI or color steelL Thickness range: 0.7-1.2mmL Main motor power: 11kwx2, AC motor, motor inside of main machine (Brand: Guomao of China) (according the final design)L Machine Voltage, Frequency, Phase: 380 V, 50 Hz, 3PhaseL Roll station: About 27 stations (according the final design)L Roller material: ASTM1045 chrome plated surface with hardnesss, CNC, L Shaft diameter: ¢ 85mm material: SAE1045 with quenching and temperingL Machine roll forming speed: Not less than 15m/minL Transmission: By chain, one inch, double lineL Roll former has leveling bolts in the base for adjust the levelingL Machine base frame adopt H beam welding steelL In the main roll forming machine have 2 buttons for urgency stop if happen any malfunction. L Machine adopt metal wall as station, thickness of metal wall in 16mm. L To avoid accidents, all of drive part adopt protect coverL Color of machine: Blue and yellow (or base on customer request)Cutting: L Profile transversal cutting device units allowing to cut the bent profile without damaging the metal coating and to assure a smooth cut included; L Feeding of the last cut profile from the equipment: Automatic if the length of the last profile is not less than 2000 mm; L Cutting after forming: Cut the sheet after roll forming to required lengthL Uses two hydraulic cylinders for operation shall include a flow regulator to achieve a uniform lowering knife. L Material of blade: Cr12, 58-62 HRC hardnessL Cutting power by hydraulic, 7.5KWL Working pressure: 12-20Mpa adjustableL Length measuring: Automatic encoder length measuring, brand: OmronL The cutting sequence is also contained and controlled by the same PLC programL Tolerance of length: +/- 1.5mm for each piece end productAuto stacker: L Run out motor power: 0.75KWL Max speed: 20m/minL Max stacking length: 12mL Max stacking thickness: 300mmL max stacking weight: 3 tonsHydraulic station: L Hydraulic power: 7.5kwL Working pressure: 20Mpa adjustableL Solenoid valve: 2 groupsL Hydraulic oil: 46# hydraulic oilControl panel: L Programmable setting of profile length and quantityL Programmable cutting unit, various lengths in one programming cycle withoutQuantity restrictions (without stopping the operating equipment): Will be provided. 5 groups datas canbe set in one timeL Automatic stopping of the equipment after completion of the cutting programme: Will be provided. L Operating system language: English and ChineseL Voltage, Frequency, Phase: 380 V, 50 Hz, 3PhaseL Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achievedL Length inaccuracy can be amended easily. L Control panel: Button-type switch and touch screenL Unit of length: Millimeter (switched on the control panel)L PLC brand: PanasonicL Frequency converter brand: YaskawaL Touch screen: MCGS