U Purlin Roll Forming Machine

I: Composition of machineRoll forming main machine------------------unitManual Uncoiler------------------unitControl panel------------------unitHydraulic station------------------unitManual out table------------------unitSpare tools------------------unitII: Details of each compositionA: Roll forming main machine1: Coil width: 195mm, 215mm, 265mm2: Working speed: 12m_15m/min (not include cutting)3: Roll station:Roll forming: 14stations )ASTM52100, polished and coated with chrome HRC58-62)Leveling station: 7 rollers ( up three rollers, down four rollers)Diameter of roller: 76mmMaterial of roller: ASTM1045, polished and coated with chrome HRC58-62Revising station: 1 station aterial(STM52100 polished and coated with chrome HRC58-62)4: Material of main shaft: ASTM1045 diameter roller 6mm5: Main power: 15kw DC motor6: Forming thickness: 2mm7: Transmission: By single line chain 1.5inch8: Machine adopt new stations to make machine stronger9: Punching:Base on customer request this machine need one set of punching systemMachine adopt hydraulic after cuttingPunching mould: Cr12 HREC58-62Punching distance is adjustable by computer10: Size of machine: About 10m*1.5m*1.2m (L x W x H) need one 40GP container11: Color: Blue (it is also can change base on customer request)12: Cutting:(1)Machine adopt hydraulic after cutting(2)Cutting after forming: Cut the sheet after roll forming to required length(3)Cutting motion: The main machine automatically stops and the cutting will take place. After the cutting, the main machine will automatically start.(4)Material of blade: D2with heat treatment total 3 cutters(5)Length measuring: Automatic length measuring(6)Tolerance of length: 3m +/- 1.5mm13: Base on customer request, this machine should be include cooling system for roll forming parts. So in hot air temperature such cooling system can protect the rollers.Water pump: 1.5KWSpout: About 5-6 pieces (it is base on final design)Water box which can make water can circulate working: One pieceB. UncoilerDimensions: 1700mm*1000mm*800mmWidth of feeding: 600mmCapability: 5 TonBound of expand &fight: 450mm_550mmMode of expand &fight: Inner expand &fight by manualWay of feeding: ManualC: Control panel Panasonic(1)Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase(2)Automatic length measurement:(3)Automatic quantity measurement(4)Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved(5)Length inaccuracy can be amended easily.(6). Control panel: Button-type switch and touch screen(7)Unit of length: Millimeter (switched on the control panel)D: Hydraulic station1: Hydraulic station power: 5.5kw2: Hydraulic pressure: 20MpaE: Manual out table:(1)Jointed by 60mm*40mm tube(2)Size: 1.0m long*0.8mwide*0.6-1mhigh(3)One out table with two support roller